We are highlighting the Screw Conveyor on display at the Process Expo in this video. This particular screw conveyor was customized for a specific pet food processing application.
Mepaco is fortunate to have all this equipment available this year to bring to Chicago.
Scroll up and down in this blog to watch other videos in this series, called "Ask the Experts".
Tom Hoffmann, Director of Mepaco Sales, gives a tour of a lab mixer at Process Expo. The lab mixer was engineered and manufactured for UW-Madison's new meat science lab. The equipment is being donated for their new facility and educational center opening 2020.
This video is part of a series called "Ask the Experts" to highlight the equipment at the Process Expo.
Mepaco is exhibiting this week at Process Expo at McCormick Place in Chicago - booth S2024!
To promote our event, we are hosting a daily series on Ask the Experts and highlighting the equipment in our booth.
Our first video is in the DP3000 Dumper with a tour given by Cory Buchholz.
Download the Tech Paper to learn about the Top 3 Seal trouble signs and what to do to fix them:
1. Product escapes or purges out of the seal
2. Downstream food contamination
3. Loss of vacuum
Our techs make hundreds of service calls to troubleshoot and make repairs to seals on all types of food processing equipment and in many applications. If you have any questions or have seal related issues, give Josh Schladweiler a call in Mepaco Field Services at 920-356-7314.
DOWNLOAD TECH SHEET
[Infographic] 7 Parts to Consider for Holiday Shutdown.
Tis the season: Are you planning maintenance during the holiday shutdown? Do you have a spare parts budget to use before year end?
The infographic is a quick guide for common Mepaco parts. Some items have a longer lead time than others. Some parts are must-have inventory items. If you have any questions about parts or timing, contact monica.planash@apachestainless.com.
Please have the model number and the serial number available for inquiries, and include the Apache/Mepaco part number on purchase orders.
Order parts now for your holiday shutdown!
Introducing our newest video: Comparing Kettle Cooking to the ThermaBlend Cooking Process. This video explains the heat transfer differences between a traditional kettle cooker and the ThermaBlend. It also highlights some of the capabilities of the cooker that make it such a versatile solution for large batch cooking, such as:
Learn more about the ThermaBlend Industrial Cooker here!
Mepaco's screw conveyors are engineered to the requirements of the food processing application. In the photo, these screw conveyors transported pet food. The conveyor in the foreground was placed after the grinder and transported ground product. The conveyor in the background was utilized before the grinder. It featured a trough design that handled large meat chunks, which fed the grinder.
Engineers work closely with the customer's production experts to design systems that minimize space while maximizing flexibility for product formulations and production goals.
Mepaco's screw conveyor systems have served many food processing industries: Baking and Snack, Dairy, Fruits and Vegetables, Meat and Poultry, Pet Food, Prepared Food and Ready-to-Eat. Application expertise includes: Metering, Reversing, Formulating and Thermal Processing.
For more information on screw conveyors and augers, visit:
SCREW CONVEYORS
AUGER UNITS
Depending on the complexity of the equipment and controls, there are a few options for production personnel to learn how to operate the equipment. The manual explains the operation of the equipment and its components. The customer can visit Apache for training and testing or contract with Mepaco Field Services for on-site training.
In one example, the production staff did not understand how to operate the HD3000 Dumper, causing the carriage to bind-up where cylinders weren't lifting in tandem. The issue was caused by incorrect operation.
Due to the operational configuration of the hydraulic cylinders, the HD300 dumper must be fully cycled (complete cylinder extension and retraction) each time it is used. The production staff was not fully retracting the dumper leaving the carriage 12 - 18" off the ground. This allowed the cylinders to start up unevenly and compounded if the staff did not fully extend the dumper. This caused the dumper carriage to misalign and bind against the dumper frame.
Once the carriage binds against the frame the only way to safely correct the situation is to lock out the hydraulic power unit, disconnect the hydraulic line from the overextended cylinder and allow the carriage to drift down until it is re-timed. Once the cylinders are re-timed the power unit can be operated to bring the carriage to the fully down position. Air will need to be bled from the cylinder that had the hydraulic lines removed.
Please call Joe Hertel, Field Services Manager, at 920-219-2286 if you have any questions about the operation of Mepaco equipment or if a training visit is necessary for new personnel.
Problem
A Pet Food Processor needed to increase throughput due to production delays in waiting for grinders feeding directly to blenders.
Solution
Mepaco engineered a solution that placed surge loaders between the grinder and the blender, allowing the processor to accumulate and stage a full batch of products to be fed into the blender. This system allows the processor to select different volumes of products from a fresh grinder and a frozen block grinder, and feed them together into the surge loader. As soon as the downstream blender is empty, the surge loader quickly refills the blender to begin the next batch.
An integral piece of equipment is the Screw Elevator. This equipment was designed with CIP (clean-in-place) spray ball. It features a fixed based with an elevated pivot track to reduce sanitation time.
Another vital piece of equipment are the specialty loaders. These hoppers were designed with extended side walls for high capacity loading.
Product staging and storage was a key factor in getting the maximum throughput from this grind/blend system. This solution saves valuable minutes off each batch that would be spent waiting if the grinders were to directly feed a blender.
Mepaco, part of Apache Stainless, is known for grinding and blending systems. Equipment products, which are customized for the application, include thermal processing solutions, mixers, blenders, cookers, augers, dumpers, sanitary conveyors and material handling systems.
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Mepaco Mixer Blenders are common equipment in food processing lines. Are the replacement parts organized properly to get the most out of your maintenance program for optimum performance?
In the infographic, DARK RED signifies a part that will cause an emergency break down which will include lost product. TAN indicates parts that require a long lead time either because of custom fabrication or it may be a special order item. RED stands for preventative maintenance items that should be on hand for daily maintenance schedules. Finally, GREY identifies parts that are recommended spares depending on the use of the equipment.
Mepaco's Mixer Blenders are engineered to specific application parameters. These industrial mixing solutions provide blend accuracy, sanitation efficiencies, and proven safety features, which is why Mepaco's Mixers offer a low total cost of ownership.
The Mixers are ruggedly engineered for long-life operation. Make sure you have replacement parts on hand. Currently, there is extended long lead times for agitators, motors, gear boxes, and gear motors.
We welcome inquiries about Mepaco equipment maintenance - click here for Field Services Flyer.
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